Turn-Key Toast Bread Lines

sunalloy > Turn-Key Toast Bread Lines

Turn-Key Toast Bread Lines

Complete Solutions for Toast Bread Production

Sunbeam offers fully integrated, high-performance toast bread lines — from ingredient handling to perfectly baked, sliced, and packaged toast. Designed for flexibility, consistency, and efficiency, our systems ensure top-quality toast bread every time.

1. Preparatory Equipment

Our preparatory systems support streamlined production by automating early-stage processes such as ingredient weighing, flour sifting, and pre-mixing, ensuring accurate and hygienic setup for the dough preparation stage.

2. Ingredient Handling

Automated handling systems efficiently transport, store, and dose ingredients — maintaining consistency and reducing manual intervention. Options include:

  • Flour silos and feeding systems
  • Liquid and powder dosing
  • Enclosed conveyors for hygiene

3. Dough Preparation

High-performance mixers are tailored to toast bread recipes, ensuring consistent hydration, gluten development, and aeration for the perfect bread structure.

4. Dough Handling

Our systems gently handle the prepared dough, allowing controlled resting and transport. This includes:

  • Dough elevators
  • Intermediate proofers
  • Dough dividers

5. Dough Forming

Advanced forming lines shape the dough into loaves with high precision. Key processes include:

  • Moulding
  • Rounding
  • Pan feeding

6. Primary Bread Baking

High-efficiency tunnel or deck ovens bake the loaves to perfection, ensuring uniform color, texture, and moisture content while maintaining energy efficiency.

7. Bread Slicing

Precision slicers cut the baked loaves into uniform slices, ready for secondary baking or packaging.

8. Panning of Slices

Automated panning systems gently align and place slices onto trays for the toast baking phase, minimizing waste and handling damage.

9. Secondary Toast Baking

Toasting ovens provide the final crisp texture and golden finish, with controlled air flow and temperature management to ensure consistent results.

10. Post-Baking

Cooling conveyors and turn tables stabilize and prepare toasted slices for packaging. Proper handling preserves texture and prevents breakage.

11. Packaging

Fully automated packaging systems ensure toast slices are hygienically and efficiently packed for distribution. Includes:

  • Counting and stacking
  • Flow wrapping or pillow packs
  • Date coding and labeling