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Production Lines

One Flexible Line for Multiple Biscuit Requirements

Sunbeam Flexi Lines are designed for manufacturers who need greater production flexibility and for customers who require a wide variety of products to be made on a single line.

Instead of building a line around only one biscuit format, a Flexi Line can be configured to support a wider product range, changing production needs and future capacity plans.

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Suitable For

It is suited to manufacturers producing multiple biscuit types, developing new products or supplying different markets from the same facility.

Manufacturers with multiple biscuit products
Plants producing changing product ranges
New factories planning future expansion
Businesses developing new biscuit formats
Producers requiring configurable production stages

Built Around the Way You Produce

Every Flexi Line begins with your production requirement.

We assess:

The products you want to manufacture
Your current and future production capacity
Required forming, sheeting or cutting processes
Available plant layout
Required automation level
Future expansion plans

The line is then configured to give you the right balance of flexibility, efficiency and product consistency.

Flexible Production Stages

Depending on the products you plan to produce, a Flexi Line can include the required processing stages.

01

Dough Preparation

Dough mixing systems can be configured around the dough characteristics and the required production volume.

02

Forming or Sheeting

The line can be designed around the forming process needed for your products—whether that involves moulding, sheeting, laminating or cutting.

03

Baking

Tunnel oven configuration is selected according to biscuit type, baking requirement, line speed and energy source.

04

Cooling and Handling

Cooling conveyors and product-handling equipment are configured to support stable transfer to the packing stage.

05

Automation and Controls

PLC controls help operators manage product settings, equipment speeds and line coordination.

This makes changeovers and daily operation more manageable across different production requirements.

Why Choose a Flexi Line

Greater flexibility across product requirements
Configured around your current product range
Allows room for future product development
Supports planned production expansion
One integrated engineering solution
Layout designed around your factory
PLC-based control for easier operation and monitoring
A practical option for manufacturers with changing market requirements

From Today’s Requirement to Tomorrow’s Capacity

A Flexi Line is not a fixed machine package.

It is a production system designed around the way your business operates today, while allowing room for new products, increased output and future line development.

Let’s Plan Your Flexi Line

Tell us what you produce today, what you may produce in the future and the capacity you need.

Our engineering team will help define the right Flexi Line configuration for your plant.

Discuss Your Flexi Line Requirement
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